Manufacturing Laser
Manufacturing Laser
Thinking Metal, Thinking Laser? Think Graepels.
From profiled components to decorative metal and laser cut text. We bring your drawings from concept to fruition.
Our laser cutting machine with CO2 lasers combine high performance with cut quality that is second to none. Cutting smooth edges eliminating the need for post-processing and providing micro burr free cutting results.
What is CO2 Laser?
CO2 laser uses a gas mixture typically consisting of carbon dioxide, nitrogen, hydrogen, and helium. CO2 is a type of gas laser where carbon dioxide (CO2) gas is the primary medium that amplifies the light.
Electrical energy is applied to excite the gas mixture. This energy causes the nitrogen molecules to become excited, which in turn transfers energy to the CO2 molecules.
Graepels accept a variety of file formats. Including DWG, DXF and SVG.
Laser Cutting Considerations:
- Design Laser Cut Design
- Material Selection
- Material Thickness
- Size Openings
- Shape Openings
- Additional Fabrication
- Finishing
Laser Cutting, Machinery Capabilities
Graepels laser cut with CO2 and have the ability to cut a variety of material types and thicknesses, with precision and accuracy. Our machine produces very fine and detailed cuts, essential for applications requiring high precision.
Our laser cutting is a high-speed operation, thus increasing productivity. Our laser cutting services can be combined with our perforating and fabrication capabilities to provide cohesive design solutions.
Graepels work closely with our customers and understand the level of detailed planning that goes into
every project. Quality and accuracy are at the fore, particularly for laser cutting work as high precision is required, from component parts to intricate decorative designs.
Edge Quality: Our CO2 lasers produce clean, smooth edges, reducing the need for additional finishing. Advanced cutting technology ensures minimal burring, enhancing the quality of the final product.
Tight Tolerances: Our machines achieve tight tolerances, critical for components requiring high precision. Consistent quality is maintained across all production runs, ensuring each piece meets your exact specifications.
Graepels classifies its laser cutting into three categories:
- Profiled Components
- Decorative Laser
- Laser Cut Text
Laser Cutting Quality
Graepels are committed delivering quality. Over the decades we have dedicated our efforts to manufacturing only the highest quality products, investing in our people, machinery, and tooling to provide consistent high end, quality products in line with Industry standards.
Graepels are ISO quality accredited, EN10.90 CE certified, standards recognised throughout the industry, we are UKAS quality management certified and comply with all BS standards.
From Paper to Pallet the Laser Cutting Process
Initial Enquiry
Supplying as much detailed information allows us to best guide you on your options.
Enquiry/Consultation
Graepels discuss the requirements in detail based on the customers’ specifications and needs, including product application, material thickness, aperture sizes, sheet size, folds or fabrication work, material grade and so on.
Customers at this stage generally submit detailed specifications including CAD drawings, technical sketches, or any other design documentation.
Review and Confirmation
Our technical or engineering team review the specifications to ensure accuracy.
We may provide feedback or suggest modifications to improve manufacturability or performance.
Once finalised, you will receive a detailed quote including cost, lead time, and terms.
Production Process
Design and Engineering: Our team creates detailed production drawings and tooling requirements based on your specifications.
Drawings are Programmed ready for manufacturing.
Production & Manufacturing
Laser Cutting: Our technicians set up the CO2 laser cutting machine, adjusting power, speed, and focus settings based on the material and design.
Fabrication: Additional processes such as deburring, cutting, welding, bending, and forming are performed as specified.
Finishing: Coating, painting, or anodizing are contracted out to meet your aesthetic and functional needs, enhancing appearance and durability.
Quality & Dispatch
The finished products are checked and carefully packaged to prevent damage during transit. Packaging methods are chosen based on the size, weight, and nature of the Laser Cut products. And as per customer requests. Graepels arranges shipping according to the agreed terms.